By Gideon Halevi

ISBN-10: 9400741790

ISBN-13: 9789400741799

ISBN-10: 9400741804

ISBN-13: 9789400741805

All-embracing production is a process that goals to dissolve the complexity of the producing technique and restoration the inherent simplicity. It claims that construction is especially easy and versatile via nature. although, the complexity is as a result the creation approach strategy which makes it inflexible and as a result complex.

All-embracing production introduces flexibility to construction making plans, it gets rid of constraints, bottlenecks, and disruptions instantly whereas it restores the simplicity. No selection is made prior to time, yet simply on the time of execution. It introduces know-how as dominant a part of production. it's a desktop orientated approach that imitates human habit i.e. virtually as any people behave in day-by-day own life.

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This might increase the direct machining time, but reduce the transfer time. For very high quantities, however, the best compromise might be to process each operation with its best resource, which will increase transfer time and reduce direct processing time. For moderate quantities, the best compromise is not so clear. Calculations should be made to find the point when direct processing time and transfer time should be increased, to arrive at the minimum total processing time (or cost). To assist in finding the solution regarding quantity, a matrix of all combinations is to be created.

010 is a rough operation that requires power, but not accuracy. 47 min. While Op. 89 min. It does not make sense to use the same resource for both operations. In case that a resource with lower power is selected (for example 12 kW) operations that require higher power than is available may be processed, but the processing time will be increased. There is a wide selection of resources that can produce the part with respect to its power, however there is no compromise regarding accuracy. An inaccurate resource cannot produce an accurate part, even with added processing time.

28 2 Process Planning: Routing Computation of the adjusted cutting force (F) depends on how the basic cutting force was established. f2=f1/0:75 where F2 D the adjusted cutting force, F1 D the basic cutting force, a2 D the adjusted depth of cut, a1 D the basic depth of cut, f2 D the adjusted feed rate, and f1 D the basic feed rate. If an expert did not specify the cutting force, it may be computed for turning operations by the following equation or any other equation chosen by the user. 0:16 HBN0:35 / where Cp D a constant that can be taken from a machinability material databank, or the value of 225 may be used for steel, 140 for iron, 365 for high temper alloys, and 130 for nonferrous alloys; a D adjusted depth of cut, f D the adjusted feed rate; and HBN D material hardness (Brinell number).

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All-Embracing Manufacturing: Roadmap System by Gideon Halevi


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